Custom Processing Services
Process of Customization of Customer Demands
Requirement Communication
- Clients offer drawings and new samples, as well as use conditions.
- Proficient engineers discuss the technical aspects to ensure they understand the parameter needs (material, dimensions, tolerances, surface treatments, strength levels, etc.).
- Do a full technical feasibility analysis. If no drawings exist, design services can also be provided (reverse engineering).
- Assess materials and manufacturing processes (e.g., cold heading, turning, heat treatment, etc.) to ensure best solutions.
Tolling Plan Development and Quotations
- Advanced structural optimization suggestions and end-to-end solutions
- Agree on the timelines of delivery, unit prices, MOQ & other commercial terms.
- Fulfill and ship samples in 5-10 days on average.
Mass Production and Quality Assurance
- In full compliance with ISO9001/TS16949 quality management systems
- Monitor quantity of process quality with advanced test methods(dimensions accuracy, hardness test, salt spray corrosion resistance).
Packaging and Delivery
- Provide customized packaging by customer requirements (bulk, palletized, custom labeling).
- Ensure on-time delivery with domestic and international logistics support.
Pros of Technical Solutions
At the very minimum, tolerances can be as tight as ±0.01mm.
- Variety of Surface Treatment: Galvanzing, phosphating, electrophoresis, blackening, anodizing etc.
- Custom Design Ability ：Unique head shapes; custom assembly components and non-standard thread designs.
- Support for various materials: carbon steel, stainless steel, aluminum alloy, copper and titanium alloy, etc.
- Customized Environmental Resistance: For high temperatures, highly corrosive and high load environments.
Normal Production Cycle
- Technical Assessment: 1–3 days
- Sample Lead Time: 5-10days
- Film Production (Medium Volume): 10-20 days
- Mass Production (High Volume): 20-30 days
- Emergency Order Addition: Delivery day from 72 hours
Showcasing of Successful Cases
New Energy Vehicle Power System Rivets Customization
- Customer Problem: Rivet Length Accuracy to be Very High; Assembly Tolerance to be Very Low
- Custom solution: multi-station cold heading forming + finishing processes, control the error within of 0.02mm.
- Outcome: Successful application for battery pack assemblies with an annual supply over 1 million.
You are growing expert in medical devices
- Customer Challenge: Hollow screws had to be highly lightweight but also corrosion resistant.
- Solution: 316L material with passivation treatment
- Outcomes: cleared FDA cleaning compliance and exported to American and European markets
Toy Axle Parts — 4WD Drive Shaft
- Customer Pain Points: The strength of the standard drive shaft is not enough Self-making is limited in size, and the batch trial production cycle is too long.
- Make Point: Material selection, structural minimization, compatibility analysis, dynamic balance adjustment, cost optimization
- Outcome: Elliptical was optimized, feedback on product performance and acceptance improved significantly.